4 Test Stations
6S Vision Inspection Station
- 2-in-1 Integrated Platform
Seamlessly combines electrical/optical testing and vision inspection into a single automated machine, minimizing product handling and saving factory floor space.
- Intelligent Micro-Alignment Station
Features precise XYθ (theta) unit alignment correction to guarantee error-free handling and orientation before testing.
- Quad-Testing Capabilities
Executes four distinct types of rigorous tests simultaneously—Uniformity, Electrical, Optical, and Photodiode.
- Comprehensive 6-Sided (6S) Vision Inspection
Employs high-accuracy automated optical inspection to check the top, bottom, front, back, left, and right sides for defects such as foreign material, cracks, and edge flash. - Specialized Component Handling
Tailored specifically for small and sensitive optoelectronic devices, including common market LED flash lenses and photo sensors. - Flexible Output Options
Supports standard tray magazine outputs alongside an optional tape-and-reel output configuration complete with a flipper unit for correct part reorientation. - High-Speed Throughput
Delivers a processing capacity of up to 3,500 units per hour (UPH) based on a 600ms test time.
- Smartphone & Mobile Electronics Manufacturing
Widely used for testing and inspecting high-volume components such as LED flash modules, multi-lens flashlights, and camera flash lenses utilized in modern mobile devices.
- Consumer Electronics & Optoelectronics Production
Deployed in the assembly and quality control of sensitive optical components, photo sensors, and ambient light detectors that require precise photometric and electrical validation.
- Automotive Lighting & Sensor Systems
Utilized for inspecting specialized LEDs and sensor components integrated into automotive interior/exterior lighting and advanced driver-assistance systems (ADAS).
- Automated End-of-Line (EOL) Quality Assurance
Positioned at the final stages of manufacturing lines to execute simultaneous electrical tests, optical performance checks, and 6-sided cosmetic defect screening before final packaging.
- High-Speed Tape & Reel Packaging Operations
Integrates into automated production lines that require seamless transition of tested, defect-free optical parts into tray magazines or tape-and-reel output formats for downstream surface-mount technology (SMT) placement.
Advantages
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2-in-1 machine with integrated test and vision inspection system
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Simultaneous testing to improve time efficiency and reduce errors
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Designed to handle small and sensitive units such as LED flash lenses and photo sensors
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LED Flash Module Tests: Uniformity, Electrical, Optical, and Photodiode
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6S Vision Inspection (top, bottom, front, back, left, and right)
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Optional output: Tape-and-reel
Test & Vision Inspection Machine / TV200
Modules
- Input
Tray Magazine - Intelligent Micro-Alignment Station
XYθ unit alignment correction - Uniformity Test
- Electrical Test
- Optical Test
- Photodiode Test
- 6S Vision Inspection System
- Output
Tray Magazine - Optional Output
Tape and Reel
Flowchart
Tray is pulled from the magazine, then picked up by the turret for testing and vision inspection.
Intelligent Micro-Alignment Station with XYθ unit alignment correction.
4 test stations
- Uniformity Station
- Electrical Station
- Optical Station
- Photodiode Station
6S Vision Inspection System with cosmetic checks on six sides (top, bottom, front, back, left, and right).
Flipper to correct unit orientation into pocket tape.
Optional tape-and-reel output support available if needed.
LED Flashlight
Phone Sensor
6S Vision Inspection (Top, Bottom, Front, Back & Sides)
Foreign Material
Crack
Flash
Foreign Material
Crack
Flash
Test Parameter
Uniformity Test Station
- Contact Check
- NTC ResistanceTest
- LED Light Output Uniformity Test
Electrical Test Station
- Contact Check
- 12C Electrical Test
- Ambient Temperature Check
- Forward Current
- Reverse Voltage
- Forward Voltage
Optical Test Station
- ContactCheck
- Forward Voltage
- Spectral Count
- Luminous Flux
- Spectral Magnitude
- Spectral Wavelength
- CIE_x
- CIE_y
- CIE_u
- CIE_v
- Color Temperature
- Reverse Voltage
Photodiode Test Station 1
(550nm Light Source)
- Contact Check
- Dark Condition Photosensor Electrical Check
- Dark Condition Photosensor Current
- Dark Condition Voltage
- Med Light Condition Photosensor Voltage
- High Light Condition Photosensor Voltage
Photodiode Test Station 2
(850nm Light Source)
- Contact Check
- Med Light Condition Photosensor Voltage
- High Light Condition Photosensor Voltage
- Voltage Ratio Test
Machine Specifications
| Products | LED flash lens, photo sensors | |
| Specifications | Input: | Tray magazine |
| Output: | Tray magazine, Tape & Reel | |
| Tests | Uniformity, Electrical, Optical, Photodiode | |
| Vision Inspection | 6S (top, bottom, front, back and sides) | |
| UPH | 3500 ( 600ms test time ) | |
| Footprint | 2800mm (W) x 2800mm (L) x 2020m (H) | |
| Weight | 4000 kg | |
| Warranty | 1 year limited excluding wear and tear parts | |
A test and vision inspection system integrated into a single machine platform, running simultaneously to ease and minimize handling of products in between test processes, reducing errors and saving floor space. Additional output add-on using tape and reel can be added alongside tray magazine output. This machine is capable of performing 4 different types of test ( Optical, Electrical, Uniformity, Photodiode) and 6sided vision inspections on a wide scope of common market flash lens and photo sensors.
FAQ
A vision inspection system is a type of automated inspection system that uses cameras, lenses, lighting, and specialized software to detect and analyze defects in products. It is commonly used in manufacturing to ensure the quality and accuracy of products.
The advantages of using a vision inspection system include increased accuracy and consistency, reduced labor costs, improved efficiency, and faster production cycles. It can also help to prevent product recalls, reduce waste, and improve customer satisfaction.
The TV200 is an advanced, high-speed automated system developed by MMS that seamlessly combines electrical/optical testing and vision inspection into a single 2-in-1 machine platform, minimizing product handling and floor space.
It performs four distinct types of tests: Uniformity, Electrical, Optical, and Photodiode tests, alongside a comprehensive 6-sided (6S) vision inspection covering the top, bottom, front, back, left, and right sides.
The machine is specifically designed for small and sensitive optoelectronic devices, including common market LED flash lenses, smartphone camera flash modules, and photo sensors.
It guides trays from the magazine and provides precise XYθ (theta) unit alignment correction to ensure error-free handling and accurate orientation before components enter the testing and vision stations.
The system handles input via tray magazines and provides output through tray magazines, with flexible optional support for tape-and-reel outputs using an integrated flipper unit.
The TV200 delivers a high-speed processing capacity of up to 3,500 units per hour (UPH) based on a standard 600ms test time.
