Glass turret table

6S vision inspection module

The VI500 is a high-speed, 6S vision inspection system for small parts, made of plastic or metal. Coming from a vibrator bowl input, parts are presented to the vision system on a specially treated glass carrier and sorted into bins. It features realtime display of image acquisition & defects inspected.

Depending on the size and geometry of the parts, the machine inspects the product on the fly making the maximum speed up to 70,000 UPH. The VI500 is designed for fast conversion and is delivered including the complete vision system.

Features

  • Six side vision inspection system
  • Up to 70k UPH depending on unit size and geometry
  • For small parts of many materials made of plastic or metal
  • Dual Image with different lighting setup for broader defect detection
  • Multiple bins in various combinations (”good/reject/purge”)
  • PC-based control system
  • Fast conversions for wide ranges of products
  • System reject unit is recycled back to the vibrator bowl

Glass Turret AOI Machine/ VI500

Modules

  1. Input
    Vibrator Bowl
  2. Vision Station (5 setups)
  3. Output
    Good / Reject / Purge Bins

Flowchart

Product in the vibrator bowl is carried to the main turret in a consistent flow through a parts feeder.

6S Vision Inspection System with cosmetic check on 6 sides (top, bottom, front, back and sides)

Multiple output bins in various for combinations for sorting products that has completed inspection (Good / Reject / Purge)

Connectors, Molding parts, Small material, LED

6S Vision Inspection (Top, Bottom, Sides)

Top Surface Bottom Surface Side Surface
Chipped Package Lead Related Defects Lead Related Defects
No Marking Package Chipping Package Chipping
Marking Alignment Package Damage Package Damage
Incomplete Mark Resin Overflows Contamination
Double Mark Contamination
Contamination
Bubble
No Resin
Excess Resin (Overfill)
Mix Device
Mixed Color
Limited Die
Wirebond Detection

Machine Specification

Products Connectors, molding parts, small material, LED etc
Specifications Input: Vibrator Bowl
Output: Bins in various sizes and combinations
UPH Up to 40K, depending on product site/ geometry and inspection criteria
Vision Inspection 6S (Top, Bottom, Front, Back and Side)
Footprint 1650mm(W) x 1290(L) x 1950mm(H)
Warranty 1 year limited excluding wear and tear parts

How does Automated Optical Inspection work?

Automated Optical Inspection works by capturing high-resolution images of PCBs or electronic components and analyzing them using machine vision algorithms. The software compares the images to a reference image or design data and identifies defects in the components or PCBs.

What are the benefits of Automated Optical Inspection?

Automated Optical Inspection provides several benefits, such as high accuracy, speed, and consistency in detecting defects. It also reduces the need for manual inspection, which can save time and reduce labor costs. Additionally, AOI can improve the quality of the final product and reduce the number of defects that pass through to the end customer.

What types of defects can Automated Optical Inspection detect?

Automated Optical Inspection can detect a variety of defects, including missing components, misplaced components, solder bridges, solder voids, open circuits, and shorts. It can also detect surface defects such as scratches, stains, and discoloration.