Modules
- Double Stacker Input with Elevator
- Input Vacuum Pick & Place
- Top Vision
- PTI Sealing Inspection
- Scara Robot
- Output Vacuum Pick & Place
- Stacker Output (6x)
Flowchart
The user loads sealed pouches into the Double Stacker Input from the top, where the Input Vacuum Pick & Place picks them up and transfers them.
The vision system performs inspection for positioning recognition and decoding.
The SCARA robot performs pick point position correction and picks up the pouch for PTI inspection.
Pouches with good sealing are transferred to the respective Output Stackers (6x), while NG (non-good) pouches are transferred to the Reject Stacker.
Input and Output buffers are used to optimize the inspection process, ensuring both speed and efficiency.
Features
- Robotic Arm Automated Machine Sequence
- Input Vacuum Pick & Place arm transfers pouches from the Double Stacker Input to the Input Buffer Station
- SCARA Robot performs position correction and transfers pouches to the PTI Inspection and Output Buffer
- Output Vacuum Pick & Place arm sorts pouches with good sealing to the Output Stackers
- PTI Inspection is conducted at 5 turning angles with a total seal length of <1200 mm
- PTI inspection speed: 300 mm/s
- High-speed vision inspection with processing time per pouch: 1.2 seconds
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Efficient separation of good sealing and NG pouches into separate bins using the SCARA Robot
- High-capacity output stackers enable operator-free, independent inspection
- 6x Output Stackers, 40 pouches per bin
- Supports a wide range of pouch materials and sizes
- Machine specifications can be customized to fit customer products
Sealed pouches made of various materials ( foil, paper, plastic, etc)
Paper/ Recyclable
Foil
Plastic ( Transparent/ Non-Transparent)
Top Vision & PTI Inspection
| Inspection Criteria | Position Return for robot picking, Barcode Decoding, Label Positioning, Sealing Edge Width, Sealing Gap Check ( Top Edge, Bottom Edge, Side Edge & Angle Edge) | ||||||||
Vision Specifications
| Top Vision | ||
| Camera | 12MP | |
| FOV (H x V) | 390mm x 290mm | |
| Magnification | 0.07X | |
Machine Specifications
| Products | Pouch ( paper, plastic, foil, etc) | ||
| Specifications | Input: | Manual loading into Double Stacker Input (140 capacity), then transferred via Vacuum Pick and Place Robot Arm |
|
| Output: | Output Vacuum Pick & Place transfers to Output Stacker (6x) | ||
| Vision Inspection | Top Vision | ||
| UPH | Up to 240 (Depending on configuration and customer product) | ||
| Footprint | 1800mm (W) x 2200mm (L) x 2100mm (H) | ||
| Warranty | 1 year limited excluding wear and tear parts | ||
