Glass turret table

6S vision inspection module

The VI500 is a high-speed, 6S vision inspection system for small parts, made of plastic or metal. Coming from a vibrator bowl input, parts are presented to the vision system on a specially treated glass carrier and sorted into bins. It features realtime display of image acquisition & defects inspected.

Depending on the size and geometry of the parts, the machine inspects the product on the fly making the maximum speed up to 40,000 UPH. The VI500 is designed for fast conversion and is delivered including the complete vision system.

Features

  • Shuttle with precisor
  • Continuous-feed, dual-lane parallel shuttle
  • High-speed turret
  • Vision turntable with vacuum system
  • 3D top and bottom vision inspection
  • 2S vision with lifter mechanism
  • Heat-sealing tape and reel system with unit orientation checking
  • Dual trays for rework unit collection
  • Compliant with Cleanroom Class 1000 (ISO 6) standards

Glass Turret AOI Machine/ VI500

Modules

  1. Input
    Product in Tray
  2. Pick & Place
  3. Vision Station 1
    Top Vision Inspection 1
  4. Vision Station 2
    3D Top Profiler
  5. Vision Station 3
    Top Vision Inspection 2
  6. Vision Station 4
    Bottom Vision Inspection 1
  7. Vision Station 5
    2S Vision Inspection 1
  8. Vision Station 6
    Bottom Vision Inspection 2
  9. Vision Station 7
    2S Vision Inspection 2
  10. Vision Station 8
    3D Bottom Profiler
  11. Output
    Tape & Reel

Connectors, Moulded parts, Small material, LED

6S Vision Inspection (Top, Bottom & Sides) & 3D Profiler

Dent

Dents

Deform

Deformation

Burr

FlashBurr

Scratch

Scratches2

Gas Trap

AirTrap

Foreign Material

ForeignMaterial4

Missing Plating

MissingPlating

Over Plating

OverPlating

Crack

Crack detection on part surface using 6S automated optical inspection system

Gate Vestige

GateVestige

Flash Discoloration

Excess material or flash identified by 6S vision inspection on component edge

Vision Specification

Top, Bottom, Front & Back Vision 
Camera 12MP
Accuracy 7μm
FOV (H x V) 7.065mm x 5.175mm
Magnification 2X
2S Vision
Camera 5MP
Accuracy 7μm
FOV (H x V) 4.222mm x 3.532mm
Magnification 2X

Machine Specification

Products Small molded plastic parts
Specifications Input: Stack Tray
Output: Tape & Reel, Reject Tray, Reject Bin
UPH Up to 2000 (Depending on configuration and die size)
Vision Inspection 6S & 3D Profiler
Footprint 2850mm (W) x 2800mm (L) x 2350mm (H)
Warranty 1 year limited excluding wear and tear parts