Automotive EOL Tester | iSS600

The MMS EOL Tester is a cutting-edge device designed to assess the performance, quality, and lifespan of LED bulbs, particularly those used in automotive lighting. Featuring a highly versatile dual-robotic arm system, it automates the loading and unloading processes with exceptional efficiency. The machine combines advanced robotics with precise optical and electrical testing, integrating state-of-the-art vision inspection technology to ensure every product meets the highest manufacturing standards. This innovative solution sets a new benchmark for LED testing, offering unparalleled accuracy and reliability throughout the production process.

Introduction

Vibrator Bowl Input

Main Turret Station

The MMS EOL Tester is a cutting-edge device engineered to assess the performance, quality, and lifespan of LED bulbs, particularly those used in automotive lighting. Equipped with a highly versatile dual-robotic arm system, it automates the loading and unloading process with exceptional efficiency. The machine combines advanced robotics with precision optical and electrical testing, incorporating state-of-the-art vision inspection technology to ensure every product meets the highest manufacturing standards. This innovative solution sets a new benchmark for LED testing, offering unparalleled accuracy and reliability in the production process.

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Advantages

Features

Input / Output Robot Automation
- Utilizes advanced robotic arms to fully automate the loading and unloading processes, enhancing operational efficiency and precision in handling LED bulbs.
Comprehensive Testing Capabilities
- Conducts thorough optical and electrical test evaluations to ensure optimal performance and quality of LED bulbs.
Cutting-Edge Vision Inspection
- Incorporates advanced vision technology for precise inspection of LEDs, ensuring accurate evaluation of dimensions and features for consistency.
High Throughput
- The EOL Tester boasts rapid testing cycles, ideal for high-demand settings where speed and accuracy are crucial, ensuring only top-quality LEDs reach the market.
Ease of Nest Conversion
- The modular design facilitates seamless nest conversion, bypassing the need for alignment adjustments when fitting different LED bulbs.
SMEMA Compatibility Support
- Enables seamless integration with other production line equipment for improved workflow and communication between devices.
Optional Add-On Modules
- The modular design allows easy installation of various optional modules, including laser marking stations, to enhance functionality and meet specific testing requirements.

Machine Overview

Test Handler / VN200

Modules

Input Robot
6 Axis Robot
2D Decode Station
Functional (Optical) Test Station
Dim Test Station
Output Robot
Scara Robot
Reject Bin

Flow Chart

Features

The pick-and-place robotic arm brings the unit for vision inspection (positioning).

After vision inspection, the units are placed at a buffer station before the 3D laser scan

After the 3D laser scan, the process is followed by electrical and optical tests, 2D code reading, and dim testing.

Units that pass the electrical and optical tests are placed onto another turntable with vision inspection for a 6-sided cosmetic check.

Units pass through the laser marking module.

Units that pass the testing and vision inspection are moved to an output socket.

Applicable Products

Products involved in the Automotive, General Lighting, and Smart Devices.

LED Bulb

Front Light

Back Light

Signal Light

Test Parameter

Optical Test Site

Peak Wavelength
Dominant Wavelength
CIE_x, y / u, v
CRI (Color Rendering Index)
CCT (Correlated Color Temperature)
Luminous Flux and Efficacy
Color Purity
FWHM (Full Width at Half Maximum)

Electrical Test Site

Open / Short Test
Forward Current
Forward Voltage
Reverse Current
Reverse Voltage

Inspection Criteria

Cosmetic and vision inspection criterias

Foreign Material

Weld Line

Scratches

Chipping

Cracked

Dents

Deformation

Flash

Measurement

Bubbles

Burr

Identification

Specification

Machine Specification

Products	LED bulbs ( LR3B, LR4B, LR5B )
Specifications	Input:	Robot arm load into nest
	Output:	Robot arm unload to output buffer
Test Site	Optical Test Station, Dim Test Station
Laser Mark	Optional
Vision Inspection	Optional
UPH (RAW)	1200 (Depending on client product)
Footprints	1950mm (W) x 2300mm (L) x 2000mm (H)
Warranty	1 year limited excluding wear and tear parts